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Should you Repair or Replace your unit?

Not sure if you should repair your old unit or just replace the whole thing?

Fill out this report card and see.  Download the file at the bottom of this page.

Decision Workshop
Repair or Replace Report Card
Decision Section   Cooling and Heat Pumps (splits or packaged) Furnaces and Boilers Gas/Electric Packaged Units Red Flags
Complete this section to make a proper recommendation Refer to the comfort advisor if the customer's system requires changes due to any of the following conditions / observations
Category                               Points Y N
Age of Equipment Air Flow    
0-5 Years………………… 1       · Are there airflow problems?
6-10 Years…………….… 5 · Too hot in summer or too cold in winter?
11-20 Years……………… 10 · Leakage in Duct System?
Over 20 Years…………… 20 Noise    
Estimated Cost of Repairs · Are there noise issues? (e.g. vibrations, whistling)
Less than $100.00……… 1       Refrigerants    
$101-$500………………… 5 · Will I be changing refrigerants?
$501-$1,000……………… 10 (May need to change metering device, line set or coil)
Over $1,000……………… 20 Cycling    
Repairs Under Warranty · Is the unit cycling a lot?
Yes………………………… 0       Comfort    
No…………………………… 5 · Have there been problems with comfort - too hot or
SEER of Equipment 1 too cold - in the past?
Over 13…………………… 1       Remodeled    
10-13……………………… 5 · Since the house was built, has it been remodeled or
8-10………………………… 10 have rooms been added-on?
5-7………………………… 20 (More rooms to heat/cool? More insulation?)
Type or Refrigerant Used 2 Building Codes    
HFC…………………………… 0       · Have there been any changes in building or mechanical
CFC or HCFC……………… 5 codes?  (e.g. aluminum wiring prohibited: ordinances 
AFUE 3 for outside noise from condensing units.)
Over 90………………...… 1       Venting    
89-90……………………… 5 · Are there any concerns about venting?
80-87……………………… 10 (e.g. a midrange furnace vented into a masonry chimney)
70-79……………………… 20 Fuel Changes    
Outdoor Equipment Condition 4 · Would replacement be an opportunity to change fuel type?
Good……………………………. 1       (e.g. oil to gas; electric to gas; etc.)
Average…………………………. 5 Safety Issues    
Fair……………………………… 10 · Carbon monoxide present?
Poor……………………………. 20 · Fuel leaks?
Indoor Equipment Condition 5 · Unsafe wiring?
Good……………………………. 1       Repair History    
Average………………………… 5 · Has the compressor been replaced?
Fair………………………………. 10 · Has the heat exchanger been replaced?
Poor……………………………. 20
Owner Expects to Stay in Home NOTES: Reminder: If the outdoor unit is replaced,
2 years or less…………… 1       1     Air Conditioners &  Heat Pumps The indoor coil needs to be replaced.
2-5 years…………………… 5  HFC (R134A, R410A)
6-10 years…………………. 10 CFC (R12, R-500), HCFC (R-22)  
Over 10 years……………… 20 Furnaces, Boilers & Gas/Electric PACs Date:
Total Score       Split Systems &  Package Units Only  
Repair:   0-35 0-40 0-45 Fan Coils & Furnace Coils Customer:
Questionable:   36-50 41-60 46-70 N/A for Package HP & AC  
Replace:   51+ 61+ 71+ Technician:



Decision Worksheet
Downloadable File...
Download CMA Decision Worksheet.pdf

Repair -vs- Replace

   Spending money on your home is always a big decision.  Saving money though is a no brainer.  High efficiency appliances is one way to invest in your home and save money at the same time.  Your HVAC unit is the largest appliance in your home, therefore, it has the potential to save you’re the most money on a monthly basis.  The chart above gives you a look at your true cost over a 3 year period.  The pretty new washer, dryer, refrigerator is nice, but they don't stand a chance in the savings game against that quiet new HVAC unit.

Lewis Farless
ComfortMaster Mechanical Associates, Inc.

Repair -vs- Replace

 

 Senario #1 - 14 SEER 3YR

 Senario #2 18 SEER 3 YR

 

Repair Now

Replace Now

Repair Now

Replace Now

 Repair Cost

$900.00

 

$900.00

 

 Replacement Cost

 

$4,500.00

 

$8,500.00

 Inflation 9% Future Replacement Cost (3yr, 3%/yr)

$4,905.00

 

$9,265.00

 

 Future Repairs

$300.00

 

$300.00

 

 Energy Savings (10 SEER vs 14 SEER) 100.00 per yr x 3 yr

 

$300.00

 

$600.00

 Available Rebates

 

$300.00

 

$1,000.00

 Tax Credits

 

$500.00

 

$500.00

 Total 3 yr realized cost

$6,105.00

$3,400.00

$10,465.00

$6,400

 Savings

$2,705.00

$4,065.00


Make the Most of the Tax Credit

Make the Most of the New Tax Credits 

By now you’ve probably heard about the new Stimulus Plan Tax Credits our government has made available to incentivize people to buy higher efficiency equipment. Unfortunately they’ve once again missed the mark demonstrating they still don’t really understand what delivers true energy efficiency. The credits are based on the same old myth that HVAC system efficiency is a commodity that can be unitized and purchased in boxes (the appliance).

Delivered Performance: Where It’s At

Any contractor who has taken the time to learn about delivered system performance will tell you that so much more performance can be gained by “fixing the system” than installing a higher efficiency box. There’s increasing evidence that replacing the box without fixing the system in can result in zero net efficiency gains and in some cases, lower efficiencies than with the old box.

What does “fixing the system” entail? It requires a real-time test of operating performance and measurement of delivered btus. Then you diagnose what it will take to get 90% or higher of the BTUs the equipment is capable of producing delivered into the home (We call this percentage of delivered BTUs CSER™ or Cooling System Efficiency Rating). By the way, the national average is around 57% delivered BTUs in homes and most light commercial buildings.

“But,” you may protest, “consumers are still interested in taking advantage of as much of the tax credits as possible, particularly during these tough economic times. How can I still capitalize on this new opportunity?” The answer is to educate your customer to understand the value of reinvesting the tax credit into “fixing” their system to obtain delivered performance that exceeds 90%. By doing this they actually receive 90% of the performance the new equipment is capable of. When you calculate the delivered Return On Investment (ROI), the result will blow you away. Today we have the technology and knowledge to give your customer much more value for their dollars invested in their comfort system.

A Tale of Two Systems

Let’s compare installing a new 13 EER (16 SEER) 4 ton unit in an existing home with original 9 EER, 11 SEER equipment and 60% delivered performance versus installing the same equipment on a system that has been renovated to deliver 90% of its capable btus into the home. The prices in the example below are for example purposes only, and will vary based on brand, climate, and installation type:

Scenario A: Let’s say the old 9 EER equipment is actually operating at a delivered 5.4 EER versus its rated 8 EER (you measured 60% CSER™).

9 EER X .60 = 5.4 EER

If the box is replaced without addressing the system, the new 13-EER system will perform at 60% delivered btus (CSER™), for a delivered 7.8 EER:

13 EER X .60 = 7.8 EER

7.8 EER – 5.4 EER = 2.4 EER Improvement

That gives us roughly an effective 2.4 EER improvement. If the original annual cooling cost was $2,000, it will be reduced by roughly 31% or $615. If the new high efficiency 16 SEER, 13 EER unit cost $7,500, and qualifies for a $1,500 tax credit (up to 30% with a $1,500 cap) their net invest would be $6,000.

$2,000 Annual Cooling Cost X 31% = $615 Savings

$7,500 Installed Equipment Cost - $1,500 = $6,000 net investment

With a $615 per year savings, the payback period would be just under 10 years.

$6,000 investment / $615 Annual Savings = 9.76 year payback

2.24 year additional life X $615 = $1,385 Residual Value

After that the consumer would get about 2.24 years of additional useful life (calculating a 12 year lifespan) at $615 per year or $1,378 in residual value from their $6,000 investment in high efficiency (after tax credit) – roughly a compounded 2% return over 12 years! Most CDs yield twice that.

Scenario B: Now let’s take the same equipment replacement with a system renovation that added $1,500 to the job. Total system price is $9,000, less the $1,500 tax credit for an investment of $7,500.

If the system renovation brought the delivered efficiency to 90% CSER™ the effective EER would be 11.7. or a 6.3 EER improvement over the original delivered EER of 5.4. This would put the new annual cooling bill at $923 or roughly 46% of the original bill for an annual 54% savings of $1,077.

13 EER X .90 = 10.8 EER

11.7 EER – 5.4 EER = 6.3 EER Improvement

$2,000 Annual Cooling Cost X 54% = $1,077 Savings

$7,500 Installed Equipment Cost + $1,500 Duct Renovation - $1,500 = $7,500 net investment

$7,500 investment / $1,077 Annual Savings = 6.96 year payback

5.04 year additional life X $1,077 = $5,423 Residual Value

Based on a net cost of $7,500 the payback period would be about 7 years. After that the homeowner would get about 5 years of additional useful life at $1077 savings per year or $5,423 in value from the investment. That’s $4,038 in additional ROI for the additional $1,500 they paid to fix the duct system – about 2-1/2 times return on the additional investment over a 12 year period. That’s equivalent to getting 9% interest compounded over the 12 year period on that $1,500!

Can you think of a more secure place your customers can invest their tax credit? And this doesn’t include the inevitable increases in electric rates over the 12 year period. In addition they will have improved comfort, and a longer system life because the equipment will run as it was designed to with proper airflow and refrigerant charge.

Other Benefits

This is a very conservative example of addressing the entire system. In some cases a poor duct system will actually cause the new equipment to operate at a lower delivered efficiency than the older equipment did on that same system, as the older equipment perhaps ran less and actually was able to deliver more btus than the newer identical equipment. For example, if the replacement in Scenario A only resulted in a 1.4 EER improvement, the reduction in annual energy usage would only be 20% or $400, bringing the payback period up to 15 years. That’s 3 years beyond the equipment life expectancy. This basically shows a negative return on investment if the new equipment needed to be replaced after 12 years!

Similar calculations can apply to a heating system replacement. Instead of calculating delivered efficiency using EERs, you would calculate the differences in furnace AFUE, using the measured Heating System Efficiency Ratings (HSER™) for your system performance numbers. The added bonus not included in these calculations is that when you fix the air distribution system you get additional savings from the existing equipment that was not replaced. For example if you are installing new cooling equipment and you perform a duct system renovation, you will reduce winter consumption as will, even if you didn’t replace the furnace.

While the above examples are just for illustration purposes, it’s easy to see how reinvesting a tax credit from a high efficiency equipment purchase back into improving total system performance can be the best investment you customer could make with that money. It will return far more value, comfort and energy efficiency to your customers than just replacing the equipment. The bonus is happier customers and more dollars to your bottom line.

(As published in Contracting Business on Apr 1, 2009 12:00 PM, BY DOMINICK GUARINO)